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Ann Thorac Surg 2006;82:1413-1418
© 2006 The Society of Thoracic Surgeons
a Section of Cardiac Surgery, University of Michigan Health System, Ann Arbor, Michigan
b Utah Artificial Heart Program, University of Utah School of Medicine and LDS Hospital, Salt Lake City, Utah
c Division of Cardiovascular Surgery, Sharp Memorial Hospital, San Diego, California
d Division of Cardiothoracic Surgery, University of Minnesota, Minneapolis, Minnesota
e Cardiovascular Division, University of Minnesota, Minneapolis, Minnesota
Accepted for publication April 19, 2006.
* Address correspondence to Dr Pagani, Section of Cardiac Surgery, 2124 Taubman Center, Box 0348, 1500 E. Medical Center Dr, Ann Arbor, MI 48109 (Email: fpagani{at}umich.edu).
| Dr Miller discloses a financial relationship with Thoratec; Dr Long with Medquest and Thoratec.
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| Abstract |
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METHODS: A retrospective evaluation of device reliability was performed for 268 devices implanted in 245 patients (VE: n = 167 devices, 147 patients, implant dates October 16, 1998, to December 19, 2003; XVE: n = 101 devices, 98 patients, implant dates August 1, 2002, to April 14, 2004).
RESULTS: Median duration of device support for the VE and XVE was 159 days (range, 0 to 1,206 days) and 229 days (range, 0 to 693 days), respectively (p = 0.495). Significantly fewer major device malfunctions occurred within the XVE group as compared with the VE group (6 versus 36, respectively; p = 0.0003). The number of major device malfunctions per patient-year of support for inflow valve dysfunction, bearing wear, and other failures for the VE and XVE were 0.2 versus 0.04 (p = 0.006), 0.16 versus 0.01 (p = 0.005), and 0.06 versus 0.04 (p = 1.000), respectively. The freedom from major device malfunction at 1 year was 76% ± 6% for the VE and 97% ± 2% for the XVE device (p < 0.001). The freedom from death as a result of major device malfunction at 1 year was 97% ± 2% for the VE and 98% ± 2% for the XVE (p = 0.698).
CONCLUSIONS: Design enhancements to the HeartMate XVE have significantly reduced the incidence of major device malfunctions compared with the earlier VE model because of a reduction in failure modes from bearing wear and inlet valve dysfunction. Further follow-up is necessary to establish the long-term durability of the most recent XVE pump version.
During the past decade, implantable left ventricular assist device (LVAD) systems have gained clinical acceptance as an appropriate therapy for patients with end-stage heart failure refractory to medical therapy. The majority of experience with LVAD therapy has occurred in patients who were supported as a bridge to cardiac transplantation [13]. Although cardiac transplantation is the ideal treatment modality for some patients with end-stage heart failure, fewer than 3,000 donor organs are available worldwide [4]. This scarcity of donor organs coupled with the growing epidemic of heart failure [57] has led researchers to explore the use of LVAD therapy as an alternative to heart transplantation in patients with end-stage heart failure [8]. In situations in which LVAD therapy is considered for long-term treatment (ie, years), device durability becomes an important consideration.
The HeartMate LVAD system (Thoratec Corp, Pleasanton, CA) was originally conceived as a permanent LVAD; however, to date it has been used primarily as a temporary bridge to heart transplantation [9]. Recently (2003), the device received US Food and Drug and Administration approval for destination therapy in addition to its prior approved indication for bridge to heart transplantation. This approval for the HeartMate VE device for destination therapy indication was based on data from a prospective, multicenter randomized trial, REMATCH, which compared either LVAD therapy or optimal medical management in patients not considered candidates for heart transplantation [8]. Data from this trial demonstrated a significant survival benefit and improvement in quality of life for patients treated with LVAD therapy compared with optimal medical management [8]. However, in the REMATCH trial, device failure of the HeartMate VE contributed to significant patient morbidity and mortality [10]. The probability of HeartMate VE device failure was 35% at 24 months, and device replacement was required in 10 patients [9]. System failure defined as the failure of the device to support the circulation or death after surgery for replacement was 0.13 per patient-year, whereas the confirmed LVAD malfunction rate was 0.90 per patient-year [10]. Freedom from device replacement was 87% at 1 year and 37% at 2 years [10]. The most common failure modes of the device were inlet valve dysfunction and bearing wear [10].
Significant improvements and system enhancements to the original engineering design of the HeartMate VE device have been implemented after the experience from the REMATCH trial. The HeartMate extended-lead, vented electric (XVE) device became available in September 2001 with the goals of improving pump reliability and durability, and of decreasing device-related complications. The purpose of this study is to determine whether the most recent design enhancements of the XVE device have improved device reliability and durability compared with the HeartMate VE device used in the REMATCH trial.
| Material and Methods |
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The HeartMate XVE additionally includes modifications made to a later version of the HeartMate VE, most notably, the addition of an outflow graft bend relief and locking screw rings. The bend relief is positioned over the outflow graft to prevent graft kinking and abrasion of the outflow graft. Outflow graft kinking and abrasion is believed to cause graft erosion and blood loss as well as high pump chamber pressure, which contributes to increased stress on the inlet valves, bearings, and diaphragm. Another significant improvement was the locking screw rings, a ratchet-type locking mechanism that eliminates the need for conventional sutures to secure the grafts and valves as well as conduits to the inflow and outflow body of the pump. The locking screw rings were designed to reduce the possibility of blood loss caused by accidental loosening or dislodgement.
Patients
A retrospective review of all medical records was performed for all patients undergoing implantation of the HeartMate VE or XVE device with stitch modification to the inflow valve assembly or new inflow valve housing design at the Latter Day Saints Hospital (Salt Lake City, UT), University of Michigan Health System (Ann Arbor, MI), University of Minnesota or Fairview Medical Center (Minneapolis, MN), and Sharp Memorial Hospital (San Diego, CA) from September 28, 1998, through May 31, 2004. Institutional review board approval was obtained at each institution through waiver of the informed consent process (Latter Day Saints Hospital, Fairview Medical Center, and Sharp Memorial Hospital) or through the informed consent process (University of Michigan). All patients were supported as a bridge to cardiac transplantation or for destination therapy.
Major device malfunctions were defined as an internal electrical or mechanical component failure resulting in one or more of the following: (1) death; (2) need for readmission to the hospital for urgent transplant listing; (3) need for pneumatic actuation of the device; (4) need for reoperation; and (5) inflow valve incompetence confirmed by transesophageal echocardiography and hemodynamic monitoring resulting in device replacement, death, or hospitalization. Failure of external device components that were replaceable and correctable, including system controller, power base unit, power base cable, batteries, and battery clips, were not included as major device malfunctions.
Statistical Methods
Comparisons of baseline demographics between patients supported with the VE or XVE HeartMate device were performed using Fisher's exact test or unpaired Student's t tests as appropriate. Probability was two-tailed with a probability value less than 0.05 regarded as statistically significant. A Wilcoxon rank-sum test was used to determine the differences in duration of support between the XVE and VE devices. Freedom from device malfunction was analyzed using the product-limit method of Kaplan and Meier with a log rank analysis used to detect differences between groups. Events per patient-year were compared using Poisson regression. A Cox regression analysis was performed to identify variables associated with device malfunction.
| Results |
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| Comment |
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The second major area of improvement was the significant reduction in number of major device malfunctions attributable to bearing wear, either main bearing or cam follower bearing. The major design enhancement to the HeartMate XVE device to reduce bearing wear has been developed through an improved understanding of the effect that high pump-chamber pressure has on both subsequent bearing and inlet valve durability. The incorporation of the Opti-Fill software within the system controller of the HeartMate XVE device was designed to decrease internal pump-chamber pressures by slowing the beat rate of the device to maximize device filling and reduce the initial surge in internal pump-chamber pressures associated with early device systole. The effect of this modification has been to reduce bearing load, improve bearing durability, and reduce load on the inlet valve graft assembly resulting in reduced graft distortion. The association of pump-chamber pressures and durability of the HeartMate XVE device has also led to an improved understanding of the impact of physiologic and surgical factors on device durability. Increased afterload secondary to hypertension, kinking of the outflow graft, or pressure gradient at the anastomotic site of the aorta and outflow graft secondary to improper sizing can also contribute to high pump-chamber pressures independent of device-related factors. It is unknown how improvement in patient management with control of hypertension and improved surgical technique reducing the incidence of outflow graft distortion or anastomotic narrowing impacted the results of the current study. The design enhancements to the HeartMate XVE device and better understanding of the clinical factors that contribute to device failure may be responsible for the improvement in outcomes observed with destination therapy beyond what was achieved with the REMATCH experience [13].
Diaphragm rupture occurred in two VE pumps. This catastrophic malfunction was not reported in the HeartMate XVE device that has incorporated improved diaphragm support and positioning. There was a small increase in number of other types of major device malfunctions that were associated with the HeartMate XVE device and not observed in the earlier VE iteration. A commutator, which is an electrical control circuit for the internal electric motor within the LVAD, failed in one XVE device. This failure mode was traced to a defective component within the assembly. This is a rare event in that the commutator is tested completely in all of its operating modes before incorporation into the HeartMate XVE device. The particular component that failed prematurely had never failed before this event. The other failure mode not observed with the VE device was related to restricted airflow at the internal orifice of the driveline within the pump resulting in an inability of the air to move into and out of the motor housing. Further design modifications and changes in pump manufacturing have since been performed to prevent this problem.
The mortality associated with serious device malfunction was reduced in the XVE cohort versus the VE cohort (one event versus three events at 24 months). Although this is not statistically significant (p = 0.87), it does demonstrate that the HeartMate system with its failure warning systems and backup control system can reduce the effects of system failure and reduce the mortality associated with device failure. As shown in Figure 4, a patient with an XVE would have a 98% freedom from death at 24 months caused by a major device failure.
Comparisons of serious mechanical failures before and after HeartMate LVAD modifications have been encouraging in multicenter and large single-center experiences [11, 12]. These reports, however, did not examine the impact of the two most recent design modifications of the HeartMate XVE device that included the stitch reinforcement at the inlet valve graft assembly and new inflow valve housing design. This current study and the previous reports importantly highlight the need for continued surveillance of device performance after introduction of a device for clinical use and the importance of clinical experience in assisting in design modifications.
The limitations of long-term mechanical support as a result of issues of device reliability is, perhaps, one of the most important factors facing the use of LVAD therapy, as highlighted in the outcomes observed in the REMATCH trial. Thus, limitations in device durability have significant impact on patient survival and outcomes, quality of life, and cost of care. It is important to emphasize that the current generation of HeartMate XVE device is not the same device used in the REMATCH trial (HeartMate VE), and significantly improved device reliability has now been demonstrated with the latest HeartMate XVE design. Further, although newer generations of rotary pumps with continuous flow characteristics are anticipated to have significantly improved durability, displacement pumps with pulsatile flow are still thought to be necessary for some patients with severe shock and multiorgan dysfunction. Additionally, the absence of a requirement for warfarin or heparin anticoagulation for the HeartMate XVE system makes this device an attractive alternative for some patients with contraindications to anticoagulation. These reasons make relevant the need for continued device enhancements and improvements to durability with the HeartMate XVE device.
The major limitations of this study are attributable to (1) the retrospective nature of the study design, and, importantly, (2) the fact that pump implantations of the VE and XVE designs were sequential in time, with the overwhelming majority of XVE pumps being implanted at a later date than the VE design. Thus, center experience in areas of surgical technique and patient care (control of infection and hypertension) may have had important influences on pump durability. Indeed, significant changes in patient management and center experience led to important improvements in survival for patients treated with LVAD therapy during the course of the REMATCH trial [14]. However, we believe that not all changes in patient management and center experience can account for the reductions in major device malfunctions for the HeartMate XVE group. The recent XVE design enhancements are thought to be a major contributor to improved device reliability and durability. Further, results were limited to 18 months as an insufficient number of patients achieved the 24-month period to allow statistically meaningful data to be presented.
In conclusion, major device malfunctions represent an important obstacle to successful long-term LVAD therapy and result in significant morbidity and mortality. However, technologic advances incorporated into the new iteration of the HeartMate XVE have resulted in significantly fewer device malfunctions within the first 18 months of follow-up, specifically related to a reduction in inflow valve dysfunction and bearing wear. Further follow-up of device performance will be necessary to establish the long-term reliability of this new generation of HeartMate XVE pump. With the recent design enhancements and changes in patient management, we expect to see continued improvement in the outcomes of patients supported with the HeartMate XVE.
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