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Ann Thorac Surg 2002;73:563-568
© 2002 The Society of Thoracic Surgeons
a Cardiothoracic Surgery Service, Brooke Army Medical Center, Fort Sam Houston, Texas, USA
b U.S. Army Institute of Surgical Research, Fort Sam Houston, Texas, USA
c Department of Materials Engineering, California Polytechnic State University, San Luis Obispo, California, USA
Accepted for publication October 10, 2001.
* Address reprints to COL Cohen, Cardiothoracic Surgery Service, Brooke Army Medical Center, MCHE-SDC, 3851 Roger Brooke Dr, Bldg 3600, Fort Sam Houston, TX 78234-6200, USA
e-mail: david.cohen{at}cen.amedd.army.mil
| Abstract |
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Methods. All tests were conducted on polyurethane foam sternal models that simulate the properties of cancellous bone. Each model was divided longitudinally and reconstructed using one of the sternotomy closure repair techniques. Tests were performed using a materials testing system that applies a continuously increasing amount of force in one direction to the model until it catastrophically breaks. A total of six trials of each fixation type in each of three test groups were prepared and tested, for a total of 54 tests. Strength and stiffness variables as well as a post-yield analysis of failure were evaluated.
Results. Sternums repaired using the DSF plate system are a more rigid construct than sternums repaired using the stainless-steel wires or cables in the distraction and transverse shear modes and they are not significantly different from sternums repaired with wires or cables in the longitudinal shear mode. The DSF plate system offers a 25% improvement in resistance to failure (yield) compared to wires when a transverse shear force is applied to the model. The cable system had a higher resistance to failure than the wires in all modes although the differences were not statistically significant. Additionally, the DSF plate system provides substantial reduction of the implants cutting into the sternal model under loading as evidenced by the post-yield displacement when compared with either cables or wires for the distraction and longitudinal shear modes. For the transverse shear mode, the cables or wires would completely fail at the load for which cutting begins for the DSF.
Conclusions. Both the DSF plate system and the stainless-steel cable system offer important advantages over figure-of-eight wire for sternal closure.
| Introduction |
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In general, good results can be obtained if the closure method provides good rigidity and strength. Rigidity of the reduction is very desirable as it leads to less motion under load and may promote better healing rates, and higher strength will prevent failure of the construct during the healing process. Clinically, failure of the wire system usually involves the wire cutting into the bone under loads [8]. This cutting of wire into the bone produces a separation of the sternum, which can result in a nonunion and other complications. It was hypothesized that either a sternotomy closure system that uses crimped stainless-steel cables or a system that uses small stainless-steel plates to distribute local stresses of the wires on the sternum will result in higher strength and better rigidity, which will facilitate bone healing and reduce postoperative complications.
Because of the tremendous variability in bone density, sternal size, and sternal thickness between cadaver specimens and because of significant differences in shape and size between the human sternum and that of common four-legged domestic animals such as the dog, sheep, pig, and cow, a model sternum was selected in which to test sternal closure techniques. The use of synthesized polyurethane foam models for development and testing of orthopedic appliances is a common technique. Different weights of compressed foam have been characterized and can be constructed to simulate cancellous or cortical bone [9]. Although not exactly the same as a biologic specimen, these models allow reproducibility in testing and permit reasonable expectations as to how a mechanical appliance will perform in bone.
Materials testing is destructive in nature. The tests can be repetitive so as to measure fatigue or they can be monotonic, which means that the device or construct is stressed in one direction with a constantly increasing force until it breaks or fails.
In the current study, models were sawed in half, repaired using one of three techniques, and then they were stressed in one of three directions until they broke using a hydraulic testing machine. The three directions in which stress was applied were lateral distraction, longitudinal shear, and transverse shear (Fig 1).
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The yield point is that point on the curve where the forcedisplacement curve becomes nonlinear. This is important because yielding is associated with the initiation of some localized failure. This is a nonreversible process, meaning that displacement will not return to zero, even if the load is completely removed. For this variable, higher yield loads are desirable, implying that greater forces are necessary to deform the object.
The maximum load measures the ultimate strength of the construct. These are engineering terms that denote the force necessary to catastrophically destroy the object. For this variable, higher maximum load is preferable. The displacement at ultimate load is a measure of how much displacement has occurred at the point where the construct catastrophically fails. Less displacement at the maximum load is preferable because it implies that most of the deformation is reversible if the force is removed before failure of the construct.
The purposes of this study were to compare the yield load, construct stiffness, ultimate load, displacement at ultimate load, and post-yield behavior of three sternotomy closure methods when stressed in each of three directions: lateral distraction, rostral-caudal (longitudinal) shear distraction, and anterior-posterior (transverse) shear (Fig 1).
| Material and methods |
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| Comment |
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McGregor and associates [8] studied sternal closure using interrupted No. 5 stainless-steel wires around the sternum in a human cadaver model. They demonstrated that at physiologic loads, sternal dehiscence occurs with greatest separation in the lateral displacement direction.
In a biomechanical study using human cadaver sternum, Ozaki and colleagues [15] used several different configurations of titanium plates and screws to close the sternum and compared them with wire closure. The geometry of each type of plate and screws were different and led to vast differences in effectiveness of closure and rigidity of the complex. Hendrickson and coworkers [16] have developed a screw and compression plate system that they have used clinically.
In the current study three techniques of sternal closure were studied. The standard figure-of-eight wire closure was compared with closure with a figure-of-eight cable system and a unique sternal plating system. Cables offer significantly greater tensile strength than a single wire and avoid the kinking in the body of the wire and at the site of twisting that leads to stress concentrations and areas of weakness. The cable system uses a torque wrench device that tightens it to a uniform load avoiding over-tightening or under-tightening, and it uses a crimp to secure the cable that avoids twisting. The larger cross-sectional diameter of the cable may decrease the tendency for the cable to cut into bone.
Several forces act on the sternum. Normal breathing and coughing load the sternum through a combination of lateral displacement and transverse shear whereas longitudinal shear is applied to the sternum during skeletal movement, particularly when patients are using their arms to get in and out of bed. The DSF system uses stainless-steel Pectofix plates (Fig 4). These plates protect the wire from cutting into the bone. The triangular design of the plate with its anterior figure-of-eight wire configuration stabilizes the outer table of the sternum. Distractive forces encountered during coughing or breathing are neutralized by the anterior repair resulting in compression of the inner table of the sternum. This is the principle of tension band repair, which is used in a number of orthopedic procedures [17]. Using other systems, the sternal closure is subjected to distraction during chest expansion. The plates also decrease the stress on the sternum by distributing the forces over a larger area.
We predicted that the plates would provide a more stable and stronger construct than either the wires or cables. To better appreciate the relative performance of the various systems, we will discuss each variable separately.
Rigidity
From the data shown in Table 1 and Figure 6, the DSF plates provide a more rigid (stiff) construct than the wires and cables for the transverse shear mode. Higher rigidity is very important because it means less motion when the sternum is stressed, which should create a favorable condition for healing of the sternum.
Yield strength
From the data in Figure 7, it is clear that the DSF plates and cables offer improved resistance to yield when compared with the wires for all the modes tested. This is important in that it suggests that the DSF plates and cables are able to sustain higher loads without irreversible damage to the sternum and closure hardware. The yield load for wires is the load at which the wire begins to cut into the sternal model. This is an irreversible process and can lead to separation at the sternotomy closure site even if the load is removed. Clinically, a higher yield strength may reduce complications related to sternal dehiscence. For the transverse shear mode, the DSF plate system was stronger than either the cables or the wires, and this difference was statistically significant even with the small sample size. Yield strength did not differ significantly among closure mode for the other directions of force application.
Maximum strength and post-yield displacement
The data in Figures 8 and 9 are necessary to determine the relative merits of the devices evaluated. In the distraction mode and in the longitudinal shear mode, the wires have the largest post-yield displacement, indicating that the wires are cutting into the sternal model. Such a failure is not desirable as it can lead to malunion or nonunion of the sternotomy or other postoperative complications. It is important to minimize this factor.
The relatively large value of the post-yield displacement of the DSF plates in transverse shear was associated with cutting of the sternal model on its posterior aspect. However, it is very important to note that the transverse shear yield load of the DSF plate system was more than 9.5% greater than the load that would cause catastrophic failure for the cables or the wires under transverse shear loading, and the maximum transverse shear load supported by the DSF plate system was significantly greater than that for the cable or wire systems (p < 0.001). Therefore, the DSF plate system performs substantially better than the wires or cables for this important loading mode.
Conclusions
2. The DSF plates offer a 25% improvement in resistance to failure (yield) over figure-of-eight wires when a transverse shear force is applied. The cable system had higher resistance to failure than the DSF plates in the lateral distraction mode, and the cable system had higher resistance to failure than the figure-of-eight wires in all modes. None of these differences were statistically significant, however.
3. The DSF plates provide substantial and significant reduction of cutting into the sternum under loading as evidenced by the post-yield displacement when compared with either cables or wires for the distraction and longitudinal shear modes. For the transverse shear mode, the cables or wires would completely fail at the load for which cutting into the sternal model begins with the DSF plates.
4. The use of synthetic sternal models, which simulate cancellous bone, allows testing of sternal stability in which the only variable is method of closure. In a living patient many other factors have been implicated in sternal wound complications including obesity, diabetes, chronic obstructive lung disease, age, smoking history, bilateral internal thoracic artery grafting, reoperation, and postoperative inotropic support [1822]. These patient factors may have different effects on each closure system.
5. Both the DSF plate system and the stainless-steel cable system offer important advantages over figure-of-eight wire closure.
| Acknowledgments |
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| References |
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